Senior Design Engineer
3 weeks ago
**Senior Design Engineer - ESS**
**Location**:Sheffield
**Contract**: Permanent
We have an excellent opportunity for a Senior Design Engineer to join the Energy Storage Systems Team of a well-established Automotive OEM in Sheffield.
Our client is an automotive supercar and hyper-car brand, with a global reputation for producing high performance vehicles. Working with some of the most iconic designs using modern engineering this company is one of a kind and their attention to detailis second to none.
They are seeking an experienced Engineer to be responsible for indirectly leading aspects of packaging, detailed design & release of ESS components (Battery housing, cell, module, internal HV (hazardous-voltage) cables, bus-bars and connectors, E/E (electrical/electronic)components, LV (low-voltage) components, battery management system, and associated cooling systems on all vehicle projects, from concept to production ensuring the design supports system technical specifications.
**Senior Design Engineer - ESS Key Responsibilities**:
Programme specific ESS conceptual and detail design, including 3D package and design studies, supporting design releases and 2D drafting.
Supporting vehicle integration design reviews and ESS design reviews.
Indirectly lead ESS Design Engineers, in support of ESS Design Principal, System Engineers, EDS and EDC project engineers and designers, to package ESS components in new powertrain architecture and installations.
Create and supervise the creation of CAD models and assemblies utilising best practice surfacing, solid modelling and harness routing techniques
Understand and support package constraints for the ESS.
Work with ESS suppliers, Concept team & Digital Mock-Up team, Dimensional Management team and other Engineering teams to ensure programme specific technical and package targets are met and to deliver detailed designs on time to predetermined quality,cost and weight targets, within Design for Manufacture (DFM) and Design for Assembly (DFA) requirements.
**Senior Design Engineer - ESS Key Skills & Experience**
- Experience of design and release of moulded plastic, and machined / fabricated metal, parts
- essential
Strong technical knowledge of common component manufacturing & tooling methods. - essential
Experience of design of cooling systems (hoses, pipes, pumps, header tanks, heat exchangers)
Experience of ESS mechanical engineering, design, packaging & release.
Understanding of electric-drive systems including batteries, eMotors, Motor Control Units, Chargers, DCDC converters, Functional Safety and High Voltage harnessing.
Design of high or low voltage electrical distribution systems
Understanding of DVP, FMEA and DFM plans.
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