Manufacturing Process Engineer

3 days ago

Portsmouth, United Kingdom Guidant Global Full time

**Job Summary**
- Provide, maintain and improve assembly processes as the Space Production technical authority on satellite communication modules.
- Be the driving force behind process customisation activities for spacecraft assembly to ensure design for manufacture and implementation of innovative new technologies.
- As the internally recognised expert, be responsible for non-conformance resolution and robust second closure implementation to prevent reoccurrence.
- Support development and installation of new Manufacturing Execution Systems.
- Measure and maintain process cycle times and drive operational efficiency by reducing wastes and improving process performance

**Job Profile**

Project Customisation Phase
- Ensure design for manufacture by embedding SP best practice and supporting technical issues with the design team.
- Influence payload layout and optimise kit structure through 3D visualisation sessions.
- Work to prevent non-conformance and recurring issues by incorporating lessons learnt and innovative ideas at design level.

Project Preparation Phase
- Translate engineering requirements from design documentation to provide detailed schedule inputs to Lead Engineers based on process cycle times and sound product knowledge.
- Ensure variables that effect process durations are captured and translated into the assigned installation cycle times.
- Review and incorporate supplier handling requirements into SP operations.
- Interpret the payload BOM to assign generic integration processes for work instruction creation, including the development of procedures for new types of payload equipment.
- Review detailed assembly models to ensure the requirements for shop floor consumption are met.
- Review and approve all unplanned work requests specific to process before execution. Provide feedback to author, detailed schedule information and ensure all parts are available.
- Develop bespoke work orders when necessary.
- Provide technical input to project to ensure that new process and test methods do not compromise SP activities and production times. (Design for manufacture / test).
- Prepare inputs to assembly readiness review to support Lead Engineer.
- Undertake Process Failure Mode Effects Analysis (PFMEA) to identify risks and implement preventative actions.

Project Operational Phase
- Monitor operational process performance and undertake Plan-Do-Check-Act (PDCA) reviews to optimise working modes.
- Act as the technical lead for non-conformance investigations, resolution and operational support.
- Support quality reviews and perform root cause analysis.
- Produce re-work instructions based on product knowledge and robust generic procedures. Identify parts, tooling, skills and duration required to complete.
- Compile technical information required for efficient completion of transfer tasks.

Non Project
- Design tooling / build aids for assembly execution.
- Lead improvement and R&D projects including implementation of innovative technology.
- Create and optimise training modules and media for assembly operations.
- Participate in the development and implementation of manufacturing execution systems.

**Skills/Experience Required**
- Essential_
- Good understanding and detailed experience of all types of mechanical systems.
- Lean manufacturing techniques including 5S, root cause analysis and continuous improvement.
- Manufacturing Engineering or production planning Support to operations.
- Mechanical processes including detailed assembly and fitting.
- Experience of lean engineering
- High mechanical skills and relevant experience.
- Procedures and process control.
- Practical and proactive.
- Quality driven approach with high attention to detail.
- Experience in writing engineering documents.
- Good understanding of manufacturing systems - ideally Delmia / Apriso.
- High self-motivation and ability to deal with changing priorities on a multi project basis.
- Good problem solving skills (technical, logistics and organisational).
- Good communication skills, both written and verbal.
- Good time management.
- Desirable_
- Level 6 or higher Engineering Degree
- Clean room experience
- Mechanical design / validation / experience
- Rudimentary understanding of RF properties and associated risks.
- Previous experience of telecoms payload builds.
- Lean 6 sigma green belt qualification

**Education & Training**

Desirable: Minimum of HNC level in a mechanical discipline. A lesser qualification is acceptable if a high level of similar industry experience can be demonstrated.

**Base of Work**

This role will be working on site full time - free parking is provided for this role

Guidant Global (Jobscience) is acting as an Employment Business in relation to this vacancy.

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