Production Controller

2 weeks ago

Banbury, United Kingdom Collins Aerospace Full time

**Job Description Summary**:
The individual will be accountable for production planning and scheduling an identified portfolio of value-stream part numbers, operating effective relationships across multi-functional teams to ultimately satisfy customer demand requirements, supported by robust load and capacity planning and optimal inventory holding.

**Key Responsibilities**:

- Integrate with the Sales, Inventory and Operational Process (SIOP) to lead, create and buy-off a strategic Master Production Schedule (MPS) for their value-stream portfolio of parts in support of customer demand
- Reinforce the MPS created through supporting medium to long-term load and capacity resource planning for the value stream (accounting for both labour and machine requirements)
- Support short-term load and capacity resource planning for the value stream (accounting for both labour and machine requirements), identifying risks for scheduling of the production plan
- Work closely with the SIOP team to understand any new demand changes outside of the SIOP process, while working to maintain MPS signal stability
- Monitor MPS adherence and work with the value-stream to address improved adherence as required
- Create and manage the “frozen” planned production schedule on a daily basis, balancing the release of value-stream works orders in line with MPS requirements, supply-chain input and available capacity
- Maintain and manage the production plan scheduling activities in line with ERP principles
- Review and address on a weekly basis the risks associated with scheduling the production plan that otherwise would be unacceptable without mitigation
- Manage the production plan escalation process when a sustained deviation from plan occurs, and manage the subsequent shortage reporting, recovery planning and communication with the customer
- Set appropriate value-stream delivery priorities as required, providing clear line of sight to customer requirements
- Collaborate with the supply-chain for material availability to meet requirements of the plan and manage material supply exceptions accordingly
- Support ERP reviews and drive related actions with timely escalation as required
- Support planning of inventory across the value-stream and manage plan adherence, ensuring optimal and affordable inventory levels are maintained against the plan, latest estimates and PFEP’s (Plan for Every Part)
- Manage the cycle count process activities and drive adherence to business targets for both quantity and value counts
- Support cell continuous improvement activities for planning, control, inventory, delivery, lead-times and cell designed control systems
- Support and contribute to the ACE and Standard Factory journey for the value-stream to achieve the best-in-class status

**Job Holder Requirements**:

- Technical Competencies
- Experience of production, inventory and load and capacity planning
- Experience using ERP Systems, preferably SAP
- An understanding of lean techniques employed within a manufacturing environment
- An understanding of shop floor planning employed within a manufacturing environment
- Behavioural Competencies;
- Strong customer focus, interpersonal and influencing skills
- Resilient in the pursuit of good performance under pressure
- Good organisational and time management skills with a strong attention to detail
- Highly motivated and able to assert self within team environment
- Problem solving techniques and ability to work on own initiative

**Security Clearance**:
**Key EH&S requirements**
- Adheres to UTC’s Cardinal rules and relevant site specific safety requirements
- Take responsibility for the Health and Safety of themselves and that of their colleagues, raising hazards and issues to supervision where appropriate

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