Lead Stress Engineer

4 weeks ago


United Kingdom Elysia Full time

Fortescue WAE exists to accelerate the advantage and impact of our clients. We do it through innovative engineering and technology that solves complex problems and brings a step-change in weight, speed, and efficiency. Join us to help fulfil our mission to accelerate an efficient, electric, and sustainable future.

An opportunity has arisen for a Lead Stress Engineer to join the Heavy Industry department in a rapidly expanding and exciting work environment. Due to continued project demand we are seeking a highly experienced Lead Stress Engineer to support our heavy industry programs. The role will focus on project delivery and will be working on a range of complex projects within heavy industry. The role is highly collaborative, providing technical knowledge and acumen throughout product design gateways from concepting into design and development. There will be a close working relationship with the CAE manager to determine resource needs and discuss department development. The role will suit individuals with a passion for electrification or cutting-edge engineering and those seeking a strong team-environment within a fast paced environment.

Job role:

• Working within the stress analysis team and supporting the wider CAE department.

• Working across a matrix structure, but focused on leading across our heavy industry programs and 

supporting those project teams to fulfil customer requirements and deliverables.

• To be client-centric, interacting directly with internal and external customers.

• To work across a wide variety of applications within our Heavy Industry programs.

• Provide project pre-contract and kick off representation as well as main point of contact and independent 

running of large, complex projects.

• Aiding concept direction, through feasibility and early stage analysis.

• Presentation, reporting and discussion of analysis results and participation in design reviews.

• Creation, development and running of stress analysis simulations including:

o Implicit analysis in response to service loads

o Explicit analysis in response to crash requirements

o Modal and frequency response simulation

o Fatigue analysis and calculation

• Hand calculations for mechanical fixings, inserts and bonded joints

• Load case generation from various sources

• Detailed analysis of simulation results and creation of comprehensive post processing.

• Aiding correlation activity with input to physical testing, calibration and validation.

• To balance multiple concurrent projects and manage your own workload.

• Developing co-simulation toolsets and stress methodologies within WAE.

• Documenting procedures, best practises and simulation methodologies

• Supporting/mentoring of engineers and project engineers within the group

• Checking and approval of calculations, simulations and reports.

• Management of external CAE resource in conjunction with the CAE Manager/Lead Engineer

• >10 years applied experience

• Actively pursuing CPD activity within professional engineering

• Attend and/or present at conferences/seminars and seek opportunities to promote WAE

You’ll have:

• A Degree in mechanical, automotive, or aerospace engineering. 

• EXTENSIVE experience of stress simulation with one or more of the following:

• Implicit analysis, ideally using Altair OPTISTRUCT

• Explicit analysis, ideally using Altair RADIOSS or LS-Dyna

• Fatigue analysis, ideally using nCode or FEMFAT"

• Knowledge of running non-linear analysis would be beneficial.

• Experience with analysis of metallic and composite structures would be beneficial.

• Experience in the automotive, aerospace or motorsport industry.

• Some practical experience of physical testing would be beneficial.

• Working knowledge of TeamCentre and of CATIA V5 or Siemens NX would be advantageous.

• Working towards, or have achieved, Chartership status with the IMechE/IET (or similar) would be 

advantageous.

We’ll provide:

  • Training to add to your existing skills and accelerate your career
  • A supportive and empowering work environment

The closing date for applications is 12 th April 2024.

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