Senior Testing Engineer

3 weeks ago

England, United Kingdom Gerrell & Hard Ltd. Full time

Our research and development client specialises in electric motors, controllers, and inverters for vehicles and equipment. They are looking to recruit a Senior Test Engineers on a perm and contract basis to join their Engineering team.
The Senior Test Engineer is an integral member of the Test and Simulation team, responsible for delivering testing systems for verifying and validation tasks. The Senior Test Engineer is responsible for dynamometer verification testing of electrical drive systems under the direction of the Lead Test and Simulation Engineer. They will focus on the testing and verification of electric motor components, including test rig and fixture design changes, NI code verification and all relevant tasks associated with operation of the dyno machine. The Senior Test Engineer will support the Lead Test and Simulation Engineer VP Engineering and Chief Technical Officer.
Ownership, definition of and management of Dyno test facilities and test schedules.
• Contribute to overarching project plans to ensure adherence to schedules are maintained and compliant with company processes.
• Implement NI LabVIEW code to perform verification and validation tests on electric drive systems in accordance with relevant engineering standards (BSI-60034-1)
• Produce technical reports that evaluate and compare product performance and statistical data for internal and external use.
• Process and evaluate data that is collected from testing to determine the validity in the data and that tests being performed are true and correct.
• Perform tests in accordance with test plans and ensure data storage complies with company procedures.
• Supervise, train and instruct test engineers in all aspects of testing
• Perform root cause analysis on test failures, test fixtures, test equipment and issues that may occur during installation and commissioning of test systems.
• Provide advice and recommendations for improving the efficiency, accuracy and automation of current testing methods.
• Support the mechanical, electronics, Integration and firmware teams in verification and validation tasks required including pre-compliance testing.
• Support product design teams through test development, data analysis, competitor benchmarking, verification and validation activities. Provide feedback to engineering about testing requirements.
Technically strong with a commercial mindset.
• BEng/BSc in a relevant Electronics/Embedded/Electro-Mechanical engineering qualification
Experience in an engineering development environment, preferably sectors where testing of electro-mechanical machines is prominent (such as Automotive)
• Proven experience in writing technical reports in accordance with verification and validation procedures.
• Excellent understanding of basic electronics principles including measurement principles (isolated vs differential measurement methodology, bridge, 4-wire)
• Knowledge of data acquisition (sensor/transducer, signal conditioning, signal processing. A too D, data logging/transmission)
• Familiarity with PXI Data Acquisition chassis, specifically NI PXIe chassis & cards.
• Good understanding of Visual programming, NI LabVIEW, critically understanding measurement synchronisation (simultaneous sampling), data processing, multi-threaded processes. Benefit understanding of additional languages and use of API/sdks (e.g., c++, c#)
• Experience using Mathematical processing software, i.e., MATLAB for data analysis, processing, and presentation of results.
• Understanding of Nyquist, sampling rate, bandwidth, anti-aliasing, phase shift & frequency response
• Skills/Abilities/Knowledge/Qualities
• Ability to work overseas territories as required by business needs
• Planning, organisational and time management skills
• IT skills including email, Word, Excel, PowerPoint and MRP software
• Full driving licence and own vehicle insured for business use
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