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Plant Process

3 months ago


Hinckley amp Bosworth Leicestershire, United Kingdom Forterra Full time

We are a leading manufacturer of a diverse and trusted range of concrete and clay building products used extensively within the construction sector, with instantly recognizable brands such as Thermalite blocks, London Brick, Ecostock, Cradley, Formpave and Jetfloor, Bison Precast.
Our product range comprises of clay bricks, Thermalite blocks, aggregate blocks, Red Bank chimney, roofing and flue systems, precast concrete and flooring products and Formpave permeable paving.
Our purpose is to manufacture products that are the essential to the nation’s construction sector, helping our customers build with ease and confidence. Forterra is proud to operate the largest and most efficient brick factory in Europe. Our flagship plant in Desford is at the forefront of the industry, combining cutting-edge technology with exceptional production capabilities. We are dedicated to maintaining our high standards of quality, safety, and innovation.
We are seeking an enthusiastic and skilled Plant Process & Reliability Engineer to join our dynamic team at our Desford plant. This permanent position offers the opportunity to play a crucial role in optimizing plant processes, ensuring reliability, and driving continuous improvement initiatives.
The role-holder will lead the Process Improvement activity to help deliver the site by supporting all departments in actively improving Plant performance. In addition, you will drive sustainability through good change management and involvement of all teams to ensure knowledge transfer and promote clear and transparent communication to the plant of existing and future project activities and progress.
You will also effectively manage plant improvement projects, utilising plant wide resource and using appropriate LEAN Manufacturing and World Class Manufacturing tools in all cases and ensure that plant performance is maximised and sustained to support delivery of plant KPIs.
Analyse, monitor, and enhance plant processes to maximize efficiency, output, and quality
Reliability Engineering: Develop and implement reliability strategies to minimize downtime and improve equipment performance
Continuous Improvement: Lead and support continuous improvement projects, utilizing methodologies such as Lean, Six Sigma, and Root Cause Analysis.
Maintenance Support: Collaborate with the maintenance team to develop preventive maintenance plans and troubleshoot equipment issues.
Data Analysis: Collect, Analyse, and interpret data to identify trends, make recommendations, and support decision-making processes.
Safety & Compliance: Ensure all processes and activities comply with safety regulations and company policies, promoting a culture of safety and continuous improvement.
Project Management: Manage and coordinate projects from inception to completion, ensuring timely delivery and adherence to budget and quality standards
Training & Development: Provide training and support to plant personnel on process optimization, reliability practices, and new technologies
Leadership in Process Improvement: Lead the Process Improvement activity across the site, supporting all departments in actively improving plant performance
We are looking for a flexible self-starter with a manufacturing background
Ability to manage change to deliver sustainable, measurable improvement in all aspects of manufacturing performance.
Able to execute and deliver improvement (Through good data collection and analytical skills.)
Project planning and project management
Knowledge/experience of management accounts and budgetary controls.
Competitive Salary and Benefits package
Life Assurance and Company Pension Scheme up to 10% employer contribution
Generous holiday allowance
Gym benefit and Cycle 2 Work scheme
Access to Employee Assistance Programme for self and family members
Company Annual Bonus Scheme
Sharesave scheme eligibility
Personal development and opportunities for progression
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