QA Manager/senior Manager
1 month ago
As Quality Manager you will ensure that the company’s product portfolio is fit for purpose, is consistent and meets both internal and external requirements, including legal compliance and customer expectations. The goal is to help preserve our reputation by ensuring that our products and services are capable to drive sustainable growth.
Implement all relevant procedures described in the Quality Management System (QMS) and ensure compliance
· Respond to customer complaints putting in containment actions, full analysis, poka-yokes (error proofing), and implementing short-term and long-term countermeasures
· Champion a program for the implementation and sustainment of a continuous improvement culture
· Update quality documentation and communicate to carry forward lessons learned from quality concerns in new customer contracts
· Develop quality-process links with customers inline with Production Part Approval Process (PPAP) and Advanced Product Quality Planning (APQP)
· Work with purchasing staff to establish quality requirements from external suppliers
· Define quality procedures in relation to operating staff
· Monitor performance by gathering relevant data and producing statistical reports
· Manage all quality-related issues within the manufacturing and engineering team
· Identify root cause and instigate permanent corrective actions for product quality issues
· Work with internal and external stakeholders to resolve quality issues that arise as quickly and efficiently as possible to prevent compromising quality and safety standards
· Ensure compliance and assist with adherence to the Quality Management system (ISO9001)
· Devise and deliver in-house training for quality awareness
· Report on Key Performance Indicators (KPIs) in order to adhere to process and prevent occurrence of any non-conformity relating to product, process or system
· Manage the Supplier Key Performance Indicators (KPIs)
· Keep up with current and developing manufacturing and engineering trends that concern product quality
· Undertake special projects as required
· Quality control of work by appropriate reviews
· Write reports and present progress at project meetings
· Perform root cause analysis and resolve problems
· Knowledge of quality systems and measurement
· Strong knowledge of Advanced Product Quality Planning (APQP), Production Part Approval Process (PPAP), Failure Mode and Effect Analysis (FMEA)
· Planning and prioritising activities
· Understanding of cost and financial impacts
· Relevant business/commercial or manufacturing/engineering degree preferred, or ONC, A Levels, BTec Diploma Level 4 or equivalent NVQ level 4 qualification
· Hold a NEBOSH General, NVQ Level 4, NCRQ or Equivalent in occupational health and safety
· Ideally have an environmental management qualification such as IEMA but not essential
· Previous experience in a high volume manufacturing automotive environment or Tier-1 supplier to the automotive industry
· Measurement system and analysis
· Review, update and maintain the companies HSE Policies and Procedures
· Liaise with the Local Authorities and Environment Agency
· Conduct regular risk assessments and audits to identify hazards, evaluate risks, and implement appropriate control measures to mitigate occupational health and safety risks across all areas of the foundry operations.
· Provide guidance and support to management and employees on health, safety, and environmental matters, promoting best practices and fostering a culture of safety awareness and accountability.
· Collaborate with cross-functional teams to develop and deliver effective health, safety, and environmental training programs, ensuring that employees are adequately trained to perform their roles safely and in compliance with relevant standards
· Monitor and analyze HSE performance metrics and trends, preparing reports and making recommendations for improvement to senior management.
· Stay abreast of emerging health, safety, and environmental trends, regulations, and best practices, and proactively incorporate relevant changes into the organization's HSE management systems.
· Drive initiatives to minimize environmental impact, reduce waste generation, and promote sustainability within the foundry operations
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