Senior Control Systems Engineer – Propulsion Controls

Job Title: Senior Control Systems Engineer – Propulsion ControlsLocation: WarwickshireEmployment type: Permanent/Outside IR35We are seeking a Senior Control Systems Engineer – Propulsion Controls to lead the development of system-level and propulsion control algorithms that deliver exceptional vehicle performance, efficiency, and drivability across hybrid, electric, and conventional propulsion architectures.The role focuses on model-based systems engineering (MBSE), control system design, and integration across propulsion subsystems using MATLAB/ Simulink/ Stateflow.Responsibilities:System-Level Control DevelopmentArchitect and develop vehicle-level control strategies coordinating multiple subsystems (e.g., motor, inverter, transmission, battery, thermal, and brake systems).Design supervisory and energy management controls for hybrid and electric propulsion systems.Define and maintain system-level control architectures, interfaces, and state machines.Ensure control coordination for torque delivery, energy flow, and system safety across the propulsion domain.Support system simulation and virtual integration for early verification of control interactions.Model-Based Control DesignDevelop, simulate, and validate control algorithms using MATLAB/Simulink/Stateflow and MAAB standards.Generate production-ready code using Embedded Coder or TargetLink, ensuring traceability to system requirements.Perform MIL, SIL, and HIL testing to validate control functionality and robustness.Systems Engineering & IntegrationCollaborate with system architects to translate functional requirements into control and system models.Work with vehicle integration, calibration, and validation teams to ensure end-to-end system performance.Support requirements capture, FMEA/FMEDA, and system safety analyses in compliance with ISO 26262.Lead cross-domain control integration, ensuring seamless communication via CAN, LIN, or Ethernet networks.Technical Leadership & Continuous ImprovementProvide technical leadership within the propulsion controls domain; review designs and mentor junior engineers.Drive continuous improvement in model-based development processes, simulation fidelity, and validation efficiency.Participate in design and technical reviews, representing the control systems perspective at program level.Essential:9–12 years of experience in control systems design and model-based development within automotive propulsion or vehicle systems.Proven expertise in MATLAB, Simulink, Stateflow, and code generation tools (Embedded Coder, TargetLink).Strong understanding of system-level control design, supervisory logic, and multi-domain coordination.Deep knowledge of control theory (PID, state-space, observers, optimization, predictive control).Experience in one or more of:Electric Drive Unit (EDU) / Motor & Inverter ControlEnergy Management and Torque CoordinationBattery, Thermal, or Hybrid System ControlsVehicle-Level Supervisory or Drivability ControlPractical experience with HIL/SIL environments (dSPACE, ETAS, NI) and real-time validation.Understanding of AUTOSAR, software development lifecycle (V-model), and requirements traceability.Excellent problem-solving, analytical, and communication skills.Experience in leading small teams or technical work packages is an advantage.Desirable:Knowledge of Model-Based Systems Engineering (MBSE) methodologies and tools (SysML, Simscape, AMESim, etc.).Understanding of Functional Safety (ISO 26262) and ASPICE-compliant development.Experience with vehicle data analysis, calibration, and diagnostics tools (INCA, CANape, Vector tools).Familiarity with Vehicle Dynamics, Chassis Control, and Powertrain Interaction.Master’s or PhD in Control Systems, Electrical, Mechanical, or Automotive Engineering.Education:Bachelor’s / Master’s degree in Electrical, Electronics, Mechatronics, Control, or Automotive Engineering or equivalent.