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Manufacturing Readiness Engineer

4 months ago

Rugby, Warwickshire, United Kingdom GE Full time
Job Description SummaryRole Summary

The Rotating Machines Engineering team is responsible for the design of world class electrical generators and motors across a variety of industries, including Defence and Green Technologies helping customers achieve carbon neutral goals. We manufacture some of the most advanced rotating machinery available in the market and specialise in customer bespoke machinery.

The Manufacturing Readiness & Technologies Team is a part of the Engineering Department, consisting of a team of Manufacturing Readiness Engineers. Their focus is to ensure upcoming project designs are reviewed and requirements for manufacturing catered for, including procurement of bespoke tooling and leading the prior preparation for manufacture before the scheduled start date. In addition, the team is responsible for development and implementation of new innovative manufacturing technologies such as advanced machining operations, insulation processes, welding techniques, HV testing etc. Improvements to execution efficiency and cost reduction through the continual implementation of Lean Manufacturing techniques is a key part of the scope of work.

Reporting to the Manufacturing Readiness Leader, the Manufacturing Readiness Engineer is a key part of leading reviews and preparation for manufacturing to ensure a safe, right first-time execution that is both able to start and finish on time. Working cross functionally, across Engineering, Manufacturing, Quality, EHS, Project Management and Sourcing to ensure everything is in place and ready prior to manufacture, providing technical leadership and active support of the project builds during execution.Job Description

Job Title RMR Engineering: Manufacturing Readiness & Technologies Team,

Manufacturing Readiness Engineer

Job Number

Business Global Technology Engineering

Business Segment Power Conversion Engineering

Location Rugby, England

Role Summary

The Rotating Machines Engineering team is responsible for the design of world class electrical generators and motors across a variety of industries, including Defence and Green Technologies helping customers achieve carbon neutral goals. We manufacture some of the most advanced rotating machinery available in the market and specialise in customer bespoke machinery.

The Manufacturing Readiness & Technologies Team is a part of the Engineering Department, consisting of a team of Manufacturing Readiness Engineers. Their focus is to ensure upcoming project designs are reviewed and requirements for manufacturing catered for, including procurement of bespoke tooling and leading the prior preparation for manufacture before the scheduled start date. In addition, the team is responsible for development and implementation of new innovative manufacturing technologies such as advanced machining operations, insulation processes, welding techniques, HV testing etc. Improvements to execution efficiency and cost reduction through the continual implementation of Lean Manufacturing techniques is a key part of the scope of work.

Reporting to the Manufacturing Readiness Leader, the Manufacturing Readiness Engineer is a key part of leading reviews and preparation for manufacturing to ensure a safe, right first-time execution that is both able to start and finish on time. Working cross functionally, across Engineering, Manufacturing, Quality, EHS, Project Management and Sourcing to ensure everything is in place and ready prior to manufacture, providing technical leadership and active support of the project builds during execution.

Essential Responsibilities

  • Up front review and influencing of new project designs (both at ITO and OTR stage), ensuring ease of manufacture is considered and maximising the use of existing tooling.
  • Review and confirmation of existing tooling availability, suitability, and condition prior to manufacture.
  • Ensuring prior preparations, tools and equipment are ready for production to start on time and, where it is not, taking ownership of finding workaround solutions.
  • Preparing, scheduling, coordinating, and monitoring of assigned engineering projects from a Manufacturing Readiness perspective. Controlling budgets, schedules, plans and reporting on the project's status for tooling, technology development and equipment implementation prior to manufacture.
  • The ability to create and analyse mechanical designs of tooling and technologies, using calculations, finite analysis methods and CAD (including preparations of technical drawings and Bills of Materials where required).
  • Interacting with Manufacturing, interpreting their needs and requirements, and representing them in Engineering design reviews and supplier tooling design discussions to ensure their needs are met for problem-free builds.
  • Developing supplier specifications for new equipment and tooling, negotiating best prices and delivery with suppliers.
  • Creating frameworks and Manufacturing Readiness Packs to clearly communicate preparations and build requirements.
  • Establishing production test methods for monitoring quality and repeatability.
  • Briefing and training of shop floor technicians on newly procured tooling or plant equipment and instruction in manufacturing processes.
  • Creating Visual Aids/Job Descriptions Sheets (JDS's) for consistency of key production processes.
  • Support advancing the competitive position of GE's products through continuous improvement of processes.
  • Procurement of new project specific tooling and new CAPEX plant equipment. Highlighting proposals for equipment and tooling upgrades for consideration in site investment plans.
  • Planning and coordinating the installation/commissioning of new plant equipment and project tooling.
  • Implementing Lean Manufacturing initiatives- supporting Kaizen events and leading role out onto the shop floor.
  • Analysing and reporting on production processes, methods, schedules, downtime, cycle times, availability of machines and production waste, with a view to improve safety, efficiency and output.
  • Development and validation of critical tooling suppliers.
  • Flowing down routine maintenance requirements for new tooling and plant equipment to the Maintenance Manager.
  • Maintaining of assigned tooling registers.
  • Contribute to EHS processes, Risk Assessments PFMEA's and EHS actions. Where applicable supporting review and setup of 'out of process' rework activities.
  • Establishing production test methods and methods for monitoring those tests for quality and repeatability.
  • Ensuring that the company's manufacturing processes and tooling comply with relevant internal/external policies and government laws and regulations. Where they do not, take the lead in finding the resolution.

Working cross functionally as part of a global GE team to ensure our customers (both external and internal) are satisfied with their experience of dealing with us.

This is not an extensive list. The role will evolve to incorporate other tasks according to the businesses requirement.

Metric goals

  • Safer Cases 0
  • Cost of Quality- £0
  • First Passed Yield.- 95%
  • Project Non Conformance Reports (NCRs).
  • On Time Delivery. 95%
  • Tooling Budget- £0 erosion against tendered tooling requisition costs.

Qualifications/Requirements

  • Batchelor Degree or higher in Engineering or related field. HND/HNC in Engineering/Manufacturing with demonstrated experience performing similar roles may also be considered.
  • Proven ability to set and meet aggressive goals. Motivated and driven to continually improve. Driven self-starter who reacts positively under pressure.
  • Experience in technical project engineering environment.
  • Excellent organizational, time management, leadership, and decision-making skills. Methodical worker with focus on attention to detail. Structured in approach and well organised.
  • Excellent computer literacy and knowledge of design and visualization software. Computer literate in Word processing, Excel and Power point applications.
  • The ability to work as part of a multi-disciplined project team, whilst working on multiple projects and delivering to EHS, Quality, Delivery and Cost metrics.
  • Strong written and verbal communication skills including negotiation, and presentation.
  • Knowledge of applicable Engineering codes, policies, standards, and best practices.
  • In depth manufacturing knowledge, preferably in rotating machines products, their engineering challenges and manufacturing processes. Motivating and influencing change agent.
  • Flexible approach, willing to work extended hours if required and travel as and when required.
  • Demonstrated experience leading engineering design and design reviews.
  • Ability to read and interpret complex engineering drawings and documentation.
  • Proficiency with design tools such as Creo, AutoCAD etc.
  • Proven ability to work in a dynamic team environment.
  • Demonstrated ability to train shopfloor operators and explain complex engineering processes.
  • Ability to communicate effectively and appropriately across the business up to Senior management level.
  • Analysing and planning workflow, space requirements and equipment placement to maximise manufacturing efficiency to establish an effective work sequence
  • A team player with demonstrated ability to work in a dynamic team environment.

Desired Characteristics

  • Knowledge and experience in using SAP.
  • Knowledge/Experience of Ansys FEA Software
  • Knowledge/Experience of using Teamcentre PLM software
  • Ability to positively influence with transformational leadership skills.
Additional Information

Relocation Assistance Provided: No