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Satellite Payload Engineer
3 months ago
**PLEASE READ BEFORE APPLYING: **Recognising the RESTRICTED nature of the work suitable candidates will be SC clearable or eligible for this level of clearance**
Role Overview
To provide Mechanical Engineering support involving writing processes, plans and procedures in 3D Experience for the production of Satellites and payloads . Involved in supporting hardware assembly on the Satellite such as black boxes, Solar Array and structure panels. Supporting Satellite environmental testing at the test facility
*Candidates with prior Assembly Integration & Test experience would be of extreme interest*
Responsibilities
Project Preparation Phase
- Support to the customisation phase starting at the project kick off
- Support project DMU (Digital mock-up/design for manufacture) sessions to ensure design for manufacture
- Support in the creation of documentation required for the production phases, including ACS inputs, work instructions, and procedures
- Lead the installation of Satellite appendages and applicable integration flows and preparation.
- Support the definition of MGSE for use on the Satellite and support procurement activities
- Support Process Owner team in all aspects of their role
Project Operational Phase
- Support to Assembly Integration & Test (AIT) Lead Engineering team in periods of high workload
- Handling and installation of thermal hardware (heaters, thermistors)
- Mechanical integration of electronic units, subsystems and instruments, mechanisms, antennas, solar arrays, mechanical sub-systems, instruments, payloads and spacecraft and control the documentation / process associated with performing these
- Prepare and carry out environmental tests (Vibration, Acoustic, Mass properties, Thermal) at unit, subsystem, instrument and spacecraft level
- Support process owners with observation resolution and operational activities
- Oversee unit installation activities on the Satellite
- Support quality reviews, conduct PFMEA and Root Cause Analysis
- Support in the creation of re-work instructions based on project requirements and identify parts and tooling required to carry them out
Non Project
- Design of tooling / build aids for assembly execution
- Support to R&D
- Training module creation and maintenance.
- Responsible for ensuring that our working modes and processes are standardised, optimised, and current.
- Produce new processes, undertake process improvement and maintenance and monitor process implementation in operations.
Skill Set:
- Minimum of HNC level in a Mechanical discipline (a lesser qualification is acceptable if a high level of similar industry experience can be demonstrated)
- Prior AIT experience
- Appreciation of satellite integration processes and project phases
- Satellite Appendage installation process (Solar Array, reflectors, antennas, deployable systems)
- Good understanding and detailed experience of complex mechanical systems
- Lean manufacturing techniques including 5S, root cause analysis and continuous improvement
- Knowledge and experience in the production of high quality documentation (test specs, test plans, test procedures, AIT Plans, DDV plans)
- High mechanical skills and relevant experience
- Writing Procedures and process control
- High self-motivation and ability to deal with changing priorities on a multi project basis.
- Good problem-solving skills (technical, logistics and organisational).
- Good planning skills and process competence, (MRP system experience an advantage).
- Good communication skills, both written and verbal
- Previous experience of payload builds is a distinct advantage
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