Flow Controller

2 weeks ago


Derby, United Kingdom HelloFresh Full time

About The Team:
This role oversees the smooth movement of products during manufacturing; from setting up boxes to sorting them for shipping, it ensures that lines and recipes are accurate. This is done through effective communication and using bespoke software tools. The Flow Controller mainly interacts with Operations Manager, Shift Manager, Team Leader, Maintenance, and Automation Tech teams. They monitor production lines, report issues, and help solve problems. They also assist with testing new systems and work on improving box production efficiency by addressing bottlenecks, stock issues, and quality problems, coordinating teams as needed.

What You Will Be Doing: 

  • Use Warehouse Control Systems (WCS) and Production Control Systems (PCS) to ensure that machine statuses are active and correctly set up.
  • Identify and, when possible, anticipate conveyor jams. Notify maintenance if needed and ensure balanced box flow.
  • Conduct regular checks on line throughput, analysing choke points, and taking remedial action to address any issues.
  • Effectively coordinate service and support functions to ensure the smooth operation of the facility.
  • Liaise with outbound logistics and internal warehousing/inventory to ensure the availability of raw materials and meet outbound setup requirements.
  • Work with Shift Managers and Operations Managers to ensure that end-of-shift box cleardown is completed, following automated shutdown procedures.

Who You Are:

  • Proven experience in a manufacturing or distribution centre environment.
  • Proficiency in using computer software and systems.
  • Problem-solving skills and the agility to make decisions in a fast-paced production environment.
  • Excellent organisational and time management skills, with the ability to prioritise tasks and meet deadlines.
  • Strong communications skills and ability to positively collaborate across teams and departments.
  • Lead by example and ensure that HelloFresh DNA is at the forefront of everything we do.

What you will get in return: 

  • 70% off HelloFresh or Green Chef boxes 
  • Company pension scheme 
  • Gym membership 
  • Bupa private medical insurance (including dental & family cover options) 
  • Electric vehicle scheme 
  • Bippit account - financial support 
  • Free professional development and coaching memberships 
  • Mental health first aiders and an employee assistance programme 
  • Eye care scheme 
  • Cycle to work scheme 
  • Group Life Assurance 

Location: Derby

Work Schedule - 7am - 7pm,  Sunday - Wednesday or Wednesday - Saturday as there are two roles here. This will change to a rotation of 3 months of days and 3 months of nights as of October 2024 both working 7 -7

Next steps: Your application will be reviewed and if successful, a member of the Talent Acquisition Team will be in touch within 2 weeks 

You are required to cooperate with HelloFresh in all health and safety matters. You are responsible for ensuring you take reasonable care of your own health, and safety as well as others who may be affected by the work activities you undertake. You must report incidents immediately and actively raise health and safety-related concerns to your Line Manager 

If you are currently a HelloFresh employee, please make sure you have discussed your application with your Line Manager.


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