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Fabrication Process Improvement Engineer
2 months ago
We are looking for an experienced “Process Timing & Improvement Engineer” (Productivity Analyst), to add to our team of productivity & process engineers. The right person will be qualified and experienced in carrying out work studies of various types of manufacturing processes. Having worked in productivity for a few years you will know how to capture accurate timing data, propose productivity improvements, then successfully implement via a plan into operational areas. Ideally the right candidate will have knowledge of the following:
Responsibilities and duties:
Primary:
~ Carry out rated work studies and timing calculations for production processes.
~ Calculate timing data, using observed times, RA & ineffective time.
~ Propose improvements based on the data collected.
~ Implement agreed changes via Timing & BOM changes (system), Kaizen & team events (shopfloor).
~Create and maintain a timing study database across manufacturing processes.
~Determine process capacity based on process time and variant mix.
~Carry out cost saving projects – Productivity, Quality, or waste reduction.
~Lead continuous improvement projects on the shopfloor when needed.
~Use sound methodology for Continuous Improvement projects. Utilising Lean Manufacturing, productivity analysis, and WCM.
Secondary:
~Create process documentation in the form of Standard Operating Procedures and Visual Aids.
~ Check and Correct the BOM and routings on the system.
~ Commission, cost and purchase the correct and appropriate tooling for assembly/manufacturing processes.
~ Create safe, repeatable and efficient processes for existing products and NPI.
~ Follow NPI into Trail builds & production, create processes, layouts & set up tooling.
~ Carry out any other reasonable requests from management that are within your capability.
“Ideal” candidate:
Experience carrying out timing studies on a daily/weekly basis.
Experience in the “Yellow goods” or “Automotive” industry either for OEM or first tier supplier.
Knowledge & Experience of Manufacturing processes, specifically - Laser, Press, CNC Lathe & Weld.
Knowledge & Experience of Assembly processes & and understanding of best practice.
Continuous Improvement experience, actively implementing on the shopfloor.
Six Sigma Qualification.
Timing Study Certification (IMS Productivity Analysist).
Should have experience of the following:
~ Manufacturing and/or Assembly background.
~ Time Study experience & capability.
~ Process Improvement knowledge and experience.
~ Liaising between Engineering/Design/Manufacturing/materials/logistics, ensuring feasibility of implementation.
~ Lean manufacturing implementation – WCM, Lean, Six Sigma, Visual management, CI & Process Improvement.
~ Problem solving methodology (such as 8D).
~ New product introduction – knowledge and experience.
~ Have a hands-on approach and a can-do attitude.
~ Ability to create real world solutions, to real world problems.
~ Good PC skills (MS Office, CAD)
~Summarise study data into simple reports and charts.
In Return, we offer a range of fantastic benefits:
~ Salary circa £40K
~ Private Medical Insurance
~ Enhanced Company Pension and Life Assurance Plan
~26 days holiday plus 8 bank holiday per year
~ Employee Assistance Programme
~ Profit Related Bonus
